SOLUTION CASE

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Multifunctional Hand Cart Empowers E-commerce to Enhance Full-Chain Operational Efficiency

Limited Functionality: Fixed structures failed to meet dual demands—lightweight design for warehousing picking vs. high load-bearing capacity for large-item delivery. Space Inefficiency: Non-standardized dimensions reduced truck loading capacity to under 60%, increasing per-trip transportation costs by 25%. High Damage Rates: Lack of shock absorption design led to an 8% breakage rate for 3C products, with customer complaints focused on cosmetic damage.

Jul 03,2025

Background and Challenges
A comprehensive e-commerce platform encountered three major pain points when optimizing its warehousing and delivery system using traditional hand carts:

Limited Functionality: Fixed structures failed to meet dual demands—lightweight design for warehousing picking vs. high load-bearing capacity for large-item delivery.
Space Inefficiency: Non-standardized dimensions reduced truck loading capacity to under 60%, increasing per-trip transportation costs by 25%.
High Damage Rates: Lack of shock absorption design led to an 8% breakage rate for 3C products, with customer complaints focused on cosmetic damage.


Solution
The platform customized 2,00 multifunctional hand carts, featuring a transformable frame + scenario-specific accessory system. Key designs include:

1. Three-Mode Transformable Frame
Warehousing Mode:
Foldable side panels reduce height to 1.2 meters for narrow-aisle shelf access.
360° front-wheel rotation + fixed rear wheels ensure a minimum turning radius of 0.8 meters.
Delivery Mode:
Hydraulic lift raises the cargo platform to 1.5 meters for seamless对接 (docking) with truck tailgates.
Expandable brackets increase cargo area from 0.8㎡ to 1.5㎡, supporting large appliance transport.
Stair-Climbing Mode:
Retractable triangular tracks deploy to carry 150kg up stairs in buildings without elevators.
Anti-slip silicone granules on tracks minimize vibration during transport.
2. Scenario-Specific Accessory System
FMCG Delivery Kit:
6 detachable elastic straps secure cylindrical items like beverage cases.
Anti-slip mats prevent carton movement, reducing damage rates by 70%.
3C Product Transport Kit:
EVA foam-lined compartments accommodate electronics of varying sizes.
Magnetic fasteners ensure devices remain stationary during transit.
Fresh Food Cold Chain Kit:
Removable insulated box (50mm polyurethane foam) with ice pack slots maintains 4-hour cold storage.
3. Ergonomic Optimization
Adjustable Handle:
Height range of 0.9–1.3 meters accommodates operators of different statures.
Anti-slip silicone grip + ergonomic curvature improves comfort by 40%.
Lightweight Construction:
Aerospace-grade aluminum frame (32kg self-weight) paired with high-strength nylon fabric.
Maximum load capacity of 300kg—2.5× that of traditional hand carts.


Implementation Results
Warehousing Efficiency Improvements
Daily steps for pickers reduced by 12,000; order processing time dropped from 45 to 28 seconds per ticket.
Shelf space utilization increased by 22%, boosting inventory turnover by 15%.


Transportation Cost Optimization
Truck loading capacity rose to 85%, cutting per-trip costs by 18%.
Stair-climbing mode served 30% of elevator-free communities, eliminating secondary handling fees.


Damage Control Achievements
3C product breakage rate fell to 1.2%, with customer complaints dropping 65%.
Fresh food insulation kits reduced leafy vegetable losses from 18% to 5%.


Employee Satisfaction Gains
Reduced operational intensity lifted staff retention from 68% to 89%.
Modular design cut cleaning/maintenance time by 70%.